{"id":28,"date":"2026-09-03T01:29:13","date_gmt":"2026-09-02T17:29:13","guid":{"rendered":"https:\/\/www.gibornapparel.com\/manufacturing\/"},"modified":"2026-09-03T19:40:39","modified_gmt":"2026-09-03T11:40:39","slug":"manufacturing","status":"publish","type":"page","link":"https:\/\/www.gibornapparel.com\/th\/manufacturing\/","title":{"rendered":"\u0e01\u0e32\u0e23\u0e1c\u0e25\u0e34\u0e15"},"content":{"rendered":"<div data-elementor-type=\"wp-page\" data-elementor-id=\"28\" class=\"elementor elementor-28\" data-elementor-post-type=\"page\">\n\t\t\t\t<div class=\"elementor-element elementor-element-2820a5b e-con-full e-flex e-con e-parent\" data-id=\"2820a5b\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-00a5120 elementor-widget elementor-widget-html\" data-id=\"00a5120\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"html.default\">\n\t\t\t\t\t<section class=\"gc-phero\">\n  <div class=\"gc-phero__inner\">\n    <div class=\"gc-kicker\">\u0e01\u0e32\u0e23\u0e1c\u0e25\u0e34\u0e15<\/div>\n    <h1>Inside Our Knitwear Factory<\/h1>\n    <p class=\"gc-phero__sub\">Four garment factories, automated hanging lines and a full-process quality framework &mdash; built to produce knitwear at brand-grade consistency.<\/p>\n    <a class=\"gc-phero__back\" href=\"\/th\/\">&larr; Back to home<\/a>\n  <\/div>\n<\/section>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-9691b17 e-con-full e-flex e-con e-parent\" data-id=\"9691b17\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-1abc9b0 elementor-widget elementor-widget-html\" data-id=\"1abc9b0\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"html.default\">\n\t\t\t\t\t<section class=\"gc-sec\">\n  <div class=\"gc-inner\">\n    <div class=\"gc-kicker\">Capability Overview<\/div>\n    <h2 class=\"gc-h2\">Four Systems, One Accountable Line<\/h2>\n    <p class=\"gc-lead\">Development, production, quality and logistics run as one connected chain &mdash; so a change at the sampling stage is still traceable at the shipping stage.<\/p>\n    <div class=\"gc-grid-2\">\n      <div class=\"gc-card\">\n        <h3>Product Development<\/h3>\n        <p>Trend research, fabric selection, pattern making and sampling, handled in-house so specifications survive the handover to bulk.<\/p>\n        <div class=\"gc-m1__chain\">Tech pack &rarr; Fabric sourcing &rarr; Pattern &rarr; Prototype &rarr; Sample approval<\/div>\n      <\/div>\n      <div class=\"gc-card\">\n        <h3>Smart Manufacturing<\/h3>\n        <p>Automated hanging production lines and lean sewing workflows across four garment factories, with real-time line monitoring.<\/p>\n        <div class=\"gc-m1__chain\">Raw materials &rarr; Knitting &rarr; Dyeing &rarr; Cutting &rarr; Sewing &rarr; Finishing<\/div>\n      <\/div>\n      <div class=\"gc-card\">\n        <h3>Quality Assurance<\/h3>\n        <p>Seven inspection gates from incoming yarn to loaded container, audited against AQL standards before any shipment leaves.<\/p>\n        <div class=\"gc-m1__chain\">Raw material &rarr; Fabric &rarr; In-line &rarr; Semi-finished &rarr; Final garment &rarr; AQL &rarr; Shipment<\/div>\n      <\/div>\n      <div class=\"gc-card\">\n        <h3>Global Supply Chain<\/h3>\n        <p>Classified fabric warehousing, FIFO stock rotation and consolidated shipping to Europe, the United States and Australia.<\/p>\n        <div class=\"gc-m1__chain\">Inbound QC &rarr; Classified storage &rarr; FIFO picking &rarr; Packing &rarr; Shipment<\/div>\n      <\/div>\n    <\/div>\n  <\/div>\n<\/section>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-4d3eb65 e-con-full e-flex e-con e-parent\" data-id=\"4d3eb65\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-e3c5f6e elementor-widget elementor-widget-html\" data-id=\"e3c5f6e\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"html.default\">\n\t\t\t\t\t<section class=\"gc-sec gc-sec--alt\">\n  <div class=\"gc-inner\">\n    <div class=\"gc-kicker\">Quality Control<\/div>\n    <h2 class=\"gc-h2\">Seven Inspection Gates<\/h2>\n    <p class=\"gc-lead\">Quality is not a final check. Each gate below has its own pass criteria, and a batch does not advance until it clears.<\/p>\n    <div class=\"gc-tl\">\n      <div class=\"gc-tl__i\"><h3>1 &middot; Raw Material Inspection<\/h3><ul><li>Yarn count, twist and colour lot verification<\/li><li>Supplier certificate and batch traceability check<\/li><li>Moisture and contamination screening<\/li><\/ul><\/div>\n      <div class=\"gc-tl__i\"><h3>2 &middot; Fabric Inspection<\/h3><ul><li>Four-point system for surface defects<\/li><li>GSM, width and shrinkage testing<\/li><li>Colour fastness and shade band approval<\/li><\/ul><\/div>\n      <div class=\"gc-tl__i\"><h3>3 &middot; In-line Inspection<\/h3><ul><li>First-piece approval before the line runs<\/li><li>Stitch density, seam strength and tension checks<\/li><li>Roving checks at each hanging-line station<\/li><\/ul><\/div>\n      <div class=\"gc-tl__i\"><h3>4 &middot; Semi-finished Inspection<\/h3><ul><li>Panel matching, symmetry and measurement spec check<\/li><li>Print and embroidery placement verification<\/li><li>Defective pieces isolated and reworked before assembly<\/li><\/ul><\/div>\n      <div class=\"gc-tl__i\"><h3>5 &middot; Final Garment Inspection<\/h3><ul><li>Full measurement audit against the approved sample<\/li><li>Appearance, trims, labels and care instruction check<\/li><li>Needle detection and sharp-object screening<\/li><\/ul><\/div>\n      <div class=\"gc-tl__i\"><h3>6 &middot; AQL Audit<\/h3><ul><li>Statistical sampling per the agreed AQL level<\/li><li>Major and minor defect classification<\/li><li>Batch accepted, reworked or rejected on the recorded result<\/li><\/ul><\/div>\n      <div class=\"gc-tl__i\"><h3>7 &middot; Shipment QC<\/h3><ul><li>Carton count, assortment and packing list verification<\/li><li>Barcode and shipping mark confirmation<\/li><li>Container loading supervision<\/li><\/ul><\/div>\n    <\/div>\n  <\/div>\n<\/section>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-180607b e-con-full e-flex e-con e-parent\" data-id=\"180607b\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-2d7f9a4 elementor-widget elementor-widget-html\" data-id=\"2d7f9a4\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"html.default\">\n\t\t\t\t\t<section class=\"gc-sec\">\n  <div class=\"gc-inner\">\n    <div class=\"gc-kicker\">Process &amp; Technology<\/div>\n    <h2 class=\"gc-h2\">Six Craft Disciplines<\/h2>\n    <p class=\"gc-lead\">Knitwear quality is decided long before the sewing floor. These are the six areas we control directly.<\/p>\n    <div class=\"gc-grid-3\">\n      <div class=\"gc-card\"><h3>Knitting<\/h3><ul><li>Single Jersey, Interlock, Rib, Fleece, Terry and Jacquard<\/li><li>Circular knitting with gauge control per style<\/li><li>GSM range tuned to season and destination market<\/li><\/ul><\/div>\n      <div class=\"gc-card\"><h3>Dyeing &amp; Finishing<\/h3><ul><li>Reactive and pigment dyeing with shade band approval<\/li><li>Enzyme wash, peach finish and anti-pilling options<\/li><li>Pre-shrinking and relaxing before cutting<\/li><\/ul><\/div>\n      <div class=\"gc-card\"><h3>Smart Cutting<\/h3><ul><li>Automatic spreading machines for even tension<\/li><li>CAD marker making to reduce fabric waste<\/li><li>Bundle numbering for full batch traceability<\/li><\/ul><\/div>\n      <div class=\"gc-card\"><h3>Precision Sewing<\/h3><ul><li>Automated hanging lines with station-level monitoring<\/li><li>Template sewing for repeatable critical seams<\/li><li>Flatlock, overlock and coverstitch capability<\/li><\/ul><\/div>\n      <div class=\"gc-card\"><h3>Garment Finishing<\/h3><ul><li>Screen print, embroidery and heat transfer<\/li><li>Steam pressing and shape setting<\/li><li>Trim attachment, folding and polybagging<\/li><\/ul><\/div>\n      <div class=\"gc-card\"><h3>Sustainable Manufacturing<\/h3><ul><li>BSCI-audited social compliance framework<\/li><li>Fabric waste reduction through marker optimisation<\/li><li>Organic and recycled yarn options on request<\/li><\/ul><\/div>\n    <\/div>\n    <p style=\"margin-top:calc(var(--space-unit,8px)*4)\"><a class=\"gc-more\" href=\"\/th\/oem-odm-service\/\">See how these capabilities apply to OEM and ODM projects &rarr;<\/a><\/p>\n  <\/div>\n<\/section>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-ae34014 e-con-full e-flex e-con e-parent\" data-id=\"ae34014\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-97ca8b7 elementor-widget elementor-widget-html\" data-id=\"97ca8b7\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"html.default\">\n\t\t\t\t\t<section class=\"gc-sec gc-sec--alt\">\n  <div class=\"gc-inner\">\n    <div class=\"gc-kicker\">Materials &amp; Supply Chain<\/div>\n    <h2 class=\"gc-h2\">Fabric Warehousing That Protects Your Lead Time<\/h2>\n    <p class=\"gc-lead\">Most delays in knitwear are material delays. Our warehouse is run so that fabric is ready when the line is.<\/p>\n    <div class=\"gc-grid-2\">\n      <div class=\"gc-card\"><h3>Classified Storage<\/h3><p>Fabrics are stored by composition, GSM and colour lot, so a repeat order can be matched to the original batch rather than approximated.<\/p><\/div>\n      <div class=\"gc-card\"><h3>Inbound Quality Check<\/h3><p>Every roll is inspected on arrival &mdash; four-point defect scan, GSM and shrinkage test &mdash; before it is accepted into stock.<\/p><\/div>\n      <div class=\"gc-card\"><h3>Smart Inventory<\/h3><p>Stock levels for core fabrics are tracked continuously, so frequently used bases can be reserved ahead of a confirmed order.<\/p><\/div>\n      <div class=\"gc-card\"><h3>FIFO Rotation<\/h3><p>First in, first out picking prevents ageing stock and keeps hand feel and colour consistent across production runs.<\/p><\/div>\n      <div class=\"gc-card\"><h3>Environmental Control<\/h3><p>Temperature and humidity are managed in the fabric store to protect natural fibres from moisture damage and dimensional change.<\/p><\/div>\n    <\/div>\n  <\/div>\n<\/section>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-745ca53 e-con-full e-flex e-con e-parent\" data-id=\"745ca53\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-72d1fc1 elementor-widget elementor-widget-html\" data-id=\"72d1fc1\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"html.default\">\n\t\t\t\t\t<section class=\"gc-sec gc-sec--dark\">\n  <div class=\"gc-inner\">\n    <div class=\"gc-kicker\">Speed to Market<\/div>\n    <h2 class=\"gc-h2\">Built for Fast Response<\/h2>\n    <div class=\"gc-m5__bar\">\n      <div class=\"gc-m5__i\"><svg viewbox=\"0 0 24 24\"><path d=\"M12 3v6l4 2\"\/><circle cx=\"12\" cy=\"12\" r=\"9\"\/><\/svg><h3>Rapid Development<\/h3><p>Pattern and prototype work starts as soon as the tech pack is confirmed.<\/p><\/div>\n      <div class=\"gc-m5__i\"><svg viewbox=\"0 0 24 24\"><path d=\"M3 7l9-4 9 4v10l-9 4-9-4z\"\/><path d=\"M3 7l9 4 9-4M12 11v10\"\/><\/svg><h3>Fast Material Prep<\/h3><p>Core fabrics held in stock shorten the wait between order and cutting.<\/p><\/div>\n      <div class=\"gc-m5__i\"><svg viewbox=\"0 0 24 24\"><path d=\"M4 6h16M4 12h10M4 18h7\"\/><\/svg><h3>Flexible Manufacturing<\/h3><p>Lines are re-allocated by style and batch size rather than fixed to one product.<\/p><\/div>\n      <div class=\"gc-m5__i\"><svg viewbox=\"0 0 24 24\"><path d=\"M21 12a9 9 0 1 1-3-6.7\"\/><path d=\"M21 4v5h-5\"\/><\/svg><h3>Efficient Replenishment<\/h3><p>Approved styles keep their patterns and specs on file for quick repeat runs.<\/p><\/div>\n      <div class=\"gc-m5__i\"><svg viewbox=\"0 0 24 24\"><rect x=\"3\" y=\"7\" width=\"13\" height=\"10\" rx=\"1\"\/><path d=\"M16 10h3l2 3v4h-5z\"\/><circle cx=\"7\" cy=\"18\" r=\"1.6\"\/><circle cx=\"18\" cy=\"18\" r=\"1.6\"\/><\/svg><h3>Reliable Delivery<\/h3><p>Consolidated shipping with documented handover to your forwarder.<\/p><\/div>\n    <\/div>\n  <\/div>\n<\/section>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-76906a0 e-con-full e-flex e-con e-parent\" data-id=\"76906a0\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-9eaca95 elementor-widget elementor-widget-html\" data-id=\"9eaca95\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"html.default\">\n\t\t\t\t\t<section class=\"gc-sec\">\n  <div class=\"gc-inner\">\n    <div class=\"gc-kicker\">On the Floor<\/div>\n    <h2 class=\"gc-h2\">Our Production Lines<\/h2>\n    <p class=\"gc-lead\">Photographed inside our Dongguan facility &mdash; knitting, cutting, sewing, in-line QC and packing.<\/p>\n    <div class=\"gc-gal\">\n      <figure><picture><source srcset=\"https:\/\/www.gibornapparel.com\/wp-content\/uploads\/2026\/09\/knitwear-sewing-workshop-overview-1200w.webp\" type=\"image\/webp\"><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/www.gibornapparel.com\/wp-content\/uploads\/2026\/09\/knitwear-sewing-workshop-overview-1200w.jpg\" alt=\"Overview of the knitwear sewing workshop with rows of operators\" width=\"1200\" height=\"900\"><\/picture><\/figure>\n      <figure><picture><source srcset=\"https:\/\/www.gibornapparel.com\/wp-content\/uploads\/2026\/09\/operator-at-automated-hanging-line-1200w.webp\" type=\"image\/webp\"><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/www.gibornapparel.com\/wp-content\/uploads\/2026\/09\/operator-at-automated-hanging-line-1200w.jpg\" alt=\"Operator loading knit garments onto the automated hanging line\" width=\"1200\" height=\"900\"><\/picture><\/figure>\n      <figure><picture><source srcset=\"https:\/\/www.gibornapparel.com\/wp-content\/uploads\/2026\/09\/inline-qc-station-hanging-line-1200w.webp\" type=\"image\/webp\"><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/www.gibornapparel.com\/wp-content\/uploads\/2026\/09\/inline-qc-station-hanging-line-1200w.jpg\" alt=\"In-line quality control station beside the garment production line\" width=\"1200\" height=\"900\"><\/picture><\/figure>\n      <figure><picture><source srcset=\"https:\/\/www.gibornapparel.com\/wp-content\/uploads\/2026\/09\/circular-knitting-machine-1200w.webp\" type=\"image\/webp\"><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/www.gibornapparel.com\/wp-content\/uploads\/2026\/09\/circular-knitting-machine-1200w.jpg\" alt=\"Circular knitting machine producing knit fabric\" width=\"1200\" height=\"803\"><\/picture><\/figure>\n      <figure><picture><source srcset=\"https:\/\/www.gibornapparel.com\/wp-content\/uploads\/2026\/09\/automatic-fabric-spreading-machines-1200w.webp\" type=\"image\/webp\"><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/www.gibornapparel.com\/wp-content\/uploads\/2026\/09\/automatic-fabric-spreading-machines-1200w.jpg\" alt=\"Automatic fabric spreading machines preparing knit fabric for cutting\" width=\"609\" height=\"458\"><\/picture><\/figure>\n      <figure><picture><source srcset=\"https:\/\/www.gibornapparel.com\/wp-content\/uploads\/2026\/09\/knitwear-folding-and-packing-area-1200w.webp\" type=\"image\/webp\"><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/www.gibornapparel.com\/wp-content\/uploads\/2026\/09\/knitwear-folding-and-packing-area-1200w.jpg\" alt=\"Finished knit garments being folded and packed before shipment\" width=\"1200\" height=\"900\"><\/picture><\/figure>\n    <\/div>\n    <p style=\"margin-top:calc(var(--space-unit,8px)*4)\"><a class=\"gc-more\" href=\"\/th\/products\/\">Browse our knitwear product categories &rarr;<\/a><\/p>\n  <\/div>\n<\/section>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-f362af7 e-con-full e-flex e-con e-parent\" data-id=\"f362af7\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-7623ba7 elementor-widget elementor-widget-html\" data-id=\"7623ba7\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"html.default\">\n\t\t\t\t\t<section class=\"gc-sec gc-sec--dark gc-cta\">\n  <div class=\"gc-inner\">\n    <h2 class=\"gc-h2\">Ready to Start?<\/h2>\n    <p class=\"gc-lead\">Tell us what you need to produce &mdash; we will come back with a feasible plan and a quote.<\/p>\n    <div class=\"gc-btnrow\"><a class=\"gc-btn gc-btn--primary\" href=\"\/th\/contact\/\">Get a Free Quote<\/a><\/div>\n  <\/div>\n<\/section>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>","protected":false},"excerpt":{"rendered":"<p>Manufacturing Inside Our Knitwear Factory Four garment factories, automated hanging lines and a full-process quality framework &mdash; built to produce [&hellip;]<\/p>\n","protected":false},"author":0,"featured_media":0,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"elementor_header_footer","meta":{"site-sidebar-layout":"no-sidebar","site-content-layout":"","ast-site-content-layout":"full-width-container","site-content-style":"default","site-sidebar-style":"default","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"disabled","ast-breadcrumbs-content":"","ast-featured-img":"","footer-sml-layout":"","ast-disable-related-posts":"","theme-transparent-header-meta":"","adv-header-id-meta":"","stick-header-meta":"","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"default","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"ast-content-background-meta":{"desktop":{"background-color":"var(--ast-global-color-4)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"var(--ast-global-color-4)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"var(--ast-global-color-4)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"footnotes":""},"class_list":["post-28","page","type-page","status-publish","hentry"],"_links":{"self":[{"href":"https:\/\/www.gibornapparel.com\/th\/wp-json\/wp\/v2\/pages\/28","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.gibornapparel.com\/th\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/www.gibornapparel.com\/th\/wp-json\/wp\/v2\/types\/page"}],"replies":[{"embeddable":true,"href":"https:\/\/www.gibornapparel.com\/th\/wp-json\/wp\/v2\/comments?post=28"}],"version-history":[{"count":3,"href":"https:\/\/www.gibornapparel.com\/th\/wp-json\/wp\/v2\/pages\/28\/revisions"}],"predecessor-version":[{"id":228,"href":"https:\/\/www.gibornapparel.com\/th\/wp-json\/wp\/v2\/pages\/28\/revisions\/228"}],"wp:attachment":[{"href":"https:\/\/www.gibornapparel.com\/th\/wp-json\/wp\/v2\/media?parent=28"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}