제조업

Inside Our Knitwear Factory

Four garment factories, automated hanging lines and a full-process quality framework — built to produce knitwear at brand-grade consistency.

← Back to home

Capability Overview

Four Systems, One Accountable Line

Development, production, quality and logistics run as one connected chain — so a change at the sampling stage is still traceable at the shipping stage.

제품 개발

Trend research, fabric selection, pattern making and sampling, handled in-house so specifications survive the handover to bulk.

Tech pack → Fabric sourcing → Pattern → Prototype → Sample approval

스마트 제조

Automated hanging production lines and lean sewing workflows across four garment factories, with real-time line monitoring.

Raw materials → Knitting → Dyeing → Cutting → Sewing → Finishing

품질 보증

Seven inspection gates from incoming yarn to loaded container, audited against AQL standards before any shipment leaves.

Raw material → Fabric → In-line → Semi-finished → Final garment → AQL → Shipment

Global Supply Chain

Classified fabric warehousing, FIFO stock rotation and consolidated shipping to Europe, the United States and Australia.

Inbound QC → Classified storage → FIFO picking → Packing → Shipment

Quality Control

Seven Inspection Gates

Quality is not a final check. Each gate below has its own pass criteria, and a batch does not advance until it clears.

1 · Raw Material Inspection

Yarn count, twist and colour lot verification
Supplier certificate and batch traceability check
Moisture and contamination screening

2 · Fabric Inspection

Four-point system for surface defects
GSM, width and shrinkage testing
Colour fastness and shade band approval

3 · In-line Inspection

First-piece approval before the line runs
Stitch density, seam strength and tension checks
Roving checks at each hanging-line station

4 · Semi-finished Inspection

Panel matching, symmetry and measurement spec check
Print and embroidery placement verification
Defective pieces isolated and reworked before assembly

5 · Final Garment Inspection

Full measurement audit against the approved sample
Appearance, trims, labels and care instruction check
Needle detection and sharp-object screening

6 · AQL Audit

Statistical sampling per the agreed AQL level
Major and minor defect classification
Batch accepted, reworked or rejected on the recorded result

7 · Shipment QC

Carton count, assortment and packing list verification
Barcode and shipping mark confirmation
Container loading supervision

Process & Technology

Six Craft Disciplines

Knitwear quality is decided long before the sewing floor. These are the six areas we control directly.

Knitting

Single Jersey, Interlock, Rib, Fleece, Terry and Jacquard
Circular knitting with gauge control per style
GSM range tuned to season and destination market

Dyeing & Finishing

Reactive and pigment dyeing with shade band approval
Enzyme wash, peach finish and anti-pilling options
Pre-shrinking and relaxing before cutting

Smart Cutting

Automatic spreading machines for even tension
CAD marker making to reduce fabric waste
Bundle numbering for full batch traceability

Precision Sewing

Automated hanging lines with station-level monitoring
Template sewing for repeatable critical seams
Flatlock, overlock and coverstitch capability

Garment Finishing

Screen print, embroidery and heat transfer
Steam pressing and shape setting
Trim attachment, folding and polybagging

Sustainable Manufacturing

BSCI-audited social compliance framework
Fabric waste reduction through marker optimisation
Organic and recycled yarn options on request

See how these capabilities apply to OEM and ODM projects →

Materials & Supply Chain

Fabric Warehousing That Protects Your Lead Time

Most delays in knitwear are material delays. Our warehouse is run so that fabric is ready when the line is.

Classified Storage

Fabrics are stored by composition, GSM and colour lot, so a repeat order can be matched to the original batch rather than approximated.

Inbound Quality Check

Every roll is inspected on arrival — four-point defect scan, GSM and shrinkage test — before it is accepted into stock.

Smart Inventory

Stock levels for core fabrics are tracked continuously, so frequently used bases can be reserved ahead of a confirmed order.

FIFO Rotation

First in, first out picking prevents ageing stock and keeps hand feel and colour consistent across production runs.

Environmental Control

Temperature and humidity are managed in the fabric store to protect natural fibres from moisture damage and dimensional change.

Speed to Market

Built for Fast Response

Rapid Development

Pattern and prototype work starts as soon as the tech pack is confirmed.

Fast Material Prep

Core fabrics held in stock shorten the wait between order and cutting.

Flexible Manufacturing

Lines are re-allocated by style and batch size rather than fixed to one product.

Efficient Replenishment

Approved styles keep their patterns and specs on file for quick repeat runs.

Reliable Delivery

Consolidated shipping with documented handover to your forwarder.

On the Floor

Our Production Lines

Photographed inside our Dongguan facility — knitting, cutting, sewing, in-line QC and packing.

Overview of the knitwear sewing workshop with rows of operators

Operator loading knit garments onto the automated hanging line

In-line quality control station beside the garment production line

Circular knitting machine producing knit fabric

Automatic fabric spreading machines preparing knit fabric for cutting

Finished knit garments being folded and packed before shipment

Browse our knitwear product categories →

Ready to Start?

Tell us what you need to produce — we will come back with a feasible plan and a quote.

무료 견적 받기